Built for the threat: Getting Body Armour right is more critical than ever
Selecting body armour or stab vests for yourself, your team, or organisation should never be a hasty decision. Its primary role is to protect the wearer from serious harm, so getting it right the first time is crucial: lives may depend on it.
With knife crime on the rise, especially in major urban areas like London, the need for effective protection is more urgent than ever. According to the Office for National Statistics (ONS), there was a 4% rise in knife and sharp instrument offences in England and Wales in the year leading up to September 2024.
In the same year the Metropolitan Police Service (MPS) reported a staggering 16% increase in knife crime in London alone, alongside nearly 72,000 violent incidents against another person.
These numbers highlight the importance of equipping public-facing security personnel with appropriate protective equipment. If your risk assessment shows that body armour or stab vests are required, here are the key factors I recommend you consider:
Level of Protection
Body armour is rated based on protection levels. In the UK, standards were previously set by the Centre for Applied Science and Technology (CAST), now integrated into the Defence Science and Technology Laboratory (DSTL). In the US, standards are provided by the National Institute of Justice (NIJ). Choosing the right armour depends on the specific threats your team faces. The protection must match the most likely dangers in your working environment.
Testing and Certifications
Ensure that any body armour you consider has been tested and certified to meet relevant standards. This guarantees it performs as publicised. Many providers meet only KR1 (knife resistance) standards, but we believe that’s not enough.
Our extensive research shows blunt force trauma is the most common threat faced by security professionals, so certified protection against this should be prioritised. Spiked weapons also pose a serious risk and should not be overlooked: spikes can penetrate materials in ways knives cannot. Body armour should address all relevant threats, not just edged weapons.
Comfort and Mobility
Body armour should never hinder movement. Comfort and flexibility are vital, especially for security professionals in dynamic, fast-moving environments. Poorly designed or ill-fitting armour can impact performance and safety.
Durability and Longevity
Good body armour must be durable and retain its protective capabilities over time. Exposure to moisture, extreme temperatures, and UV radiation, and regular wear and tear can weaken materials. Armour that meets UKCA and CE standards should include clear care and maintenance instructions to help prolong its life.
Weight
Weight significantly affects comfort and endurance. High protection levels often come with increased weight, but modern materials can help strike the right balance. The best armour provides necessary protection while staying as lightweight as possible for long-term wear.
Material and Technology
Advancements in materials and manufacturing have improved body armour dramatically. We use high-strength, lightweight materials like carbon fibre to enhance protection without compromising on mobility. Staying informed about new technologies can help you make better purchasing decisions.
Customisation
The ability to customise armour can be a significant advantage. Modular systems allow users to adapt their gear based on their role or specific threats. Custom colours, such as high-visibility options for low-light environments, or armour that blends in with uniforms, can also be important depending on operational needs.
Cost
Cost is always a factor, particularly for organisations outfitting entire teams. While high-quality armour can be expensive, the investment is often justified by the protection and peace of mind it offers. Cheaper alternatives may lack critical safety features and could compromise your team’s well-being. Confidence in your protective gear can improve morale and contribute to better mental health and job performance.
In summary, every factor listed here matters. However, if we had to prioritise, durability and longevity stand out. These qualities ensure that your armour performs consistently throughout its service life, even in tough conditions. Look for a company that takes pride in offering the most effective and reliable body armour on the market, continuously improves their products, and values the feedback of their customers.
Richard Fox
Director of Operations
PPSS Group
